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Masterbatching – several pigments are being mixed with resin. Solvent Coloring – uncolored pellets are sprayed with a solvent. Dry Pigment Mixing – dry pigment powder is mixed directly with plastic pellets. Molding companies everywhere have employed the use of plastic injection molding in their manufacturing processes.

Estimated Reading Time: 4 mins

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The first is called “compounded colors” or sometimes “pre-mixed”. Compounded colors are made by the resin supplier, where pigment and raw material have already been blended together to produce colored plastic pellets that are now ready to injection mold as-is. For well-known Pantone ® or RAL colors this is probably the cheapest and easiest way to go. Manufacturers can obtain common colors quickly and may even have your color …

Estimated Reading Time: 3 mins

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The multi-color injection molding machine has more than three injection units established around the molten resin mixing manifold. The manifold internally holds an arranging chamber, which received a resin from each injection unit and forms a compounded or layered resin flow. For the purpose of presenting intricate multi-color patterns according to a preset program, the arranging chamber is detachably mounted in the molten resin mixing …

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Mar 26, 2012 · So-called general-purpose injection molding screws include a particular ratio of the lengths of the feed, transition, and metering zones; and a ratio in the depth from the flight to the root diameter of the screw, known as the compression ratio, of approximately 2.5:1.

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How Colors are Mixed in Plastic Injection Molding ... Once the ratio is okay, the injection process can start. Dry Pigment Mixing. This last method involves the use of the plastic injection molding machine itself, as dry pigment powder is mixed directly with plastic pellets in the machine’s ‘hopper.’When you achieve the perfect ratio of 2% by volume, then the mixing process can begin.

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Because the same injection molding machine often has to meet the production requirements of multiple molds of different sizes. And we should determine the injection molding machine specifications according to the weight of the part and the size of the mold, that is, the maximum clamping force and maximum injection volume.

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Feb 21, 2012 · There is a reason behind all of this. The general-purpose screws in most molding machines today do a very poor job of creating a homogeneous melt. This lack of homogeneity is always a factor, but when color concentrates are used it becomes visible.

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1) Know the process: Injection molding typically starts with base resin in the form of small “beads,” tiny hardened units of your material of choice. The base resin is loaded into a hopper, melted at high heat into liquid form, and then injected into the mold where it cools and returns to its solid state.

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A mixing plate apparatus for use in a conventional reaction injection molding mixing head. The injection molding mixing head has a metering valve system to produce a chemically reactive of at least two fluid reactant streams which are metered into a mixing chamber within the mixing head through an orifice over which is disposed a mixing plate composed of a multi-portal grate.

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